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Getting the Most Out of Pad Printing

Getting the Most Out of Pad Printing

  • Wednesday, 08 May 2024
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Getting the Most Out of Pad Printing

Pad printing is a modern print-on-demand process which offers an alternative to screen or hot stamping.ink-jet printing or pad printing It’s used for a wide variety of products, including automotive parts, medical devices, promotional items and apparel, electronics, sports equipment, appliances, and more.

It’s important to understand how pad printing works to get the most out of it for your manufacturing application.ink-jet printing or pad printing This process uses a flexible silicon pad to transfer an image onto a product from an etched cliche or base plate. Ink is then transferred to the pad and then onto the product to create the desired graphics. The process is highly customizable, with the ability to create custom data, images and shapes. It’s also capable of multiple colors, unlike traditional screen printing which requires changing out cliches for each new color.

Getting the most out of the pad printing process begins with selecting the right pads for the job.ink-jet printing or pad printing The pad must be the same size as or larger than the etched cliche and should fit well on the surface of the product. The pad should also be made of a high-quality silicone material that can transfer ink smoothly to the product. Regular cleaning and maintenance of the pad, doctor blade, and the ink cup is essential to ensuring the machine operates properly and minimizes potential for errors.

Once the correct pad has been selected, the printer will then begin printing. The pad picks up ink from the etchings on the flat plate, which are then transfer to the substrate being printed. This ink is then pressed onto the object using pressure to create a crisp, clean, high-quality printed image on the product. Pad printing is particularly useful for products with recessed, raised or convex surfaces which can’t be printed by other methods.

The ink used for pad printing is typically solvent based. It’s often a mix of thinners, pigments and resins to grant the ink different properties, such as viscosity/tackiness, durability, chemical resistance, coverage power, and more. The inks also come in a variety of color series, and most have the capability to match Pantone numbers.

The versatility of pad printing makes it a great solution for most applications. However, there are some cases where ink-jet printing might be more appropriate. For example, if you need to print a variable piece of data on a non-uniform or curved surface, inkjet might be the best choice, as it’s more flexible in these situations. On the other hand, if you’re needing to print a permanent image on a product with an uni-dimensional surface, pad printing may be the better option. In any case, both can work well together in a production environment.

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